• New Mould Development
  DFM/DFA analysis, gate/runner & cooling design, mould-flow support, and material/steel selection.
  👉 Ensures accurate design and reduces development errors.

• Tool Manufacturing
  VMC machining, EDM detailing, precision grinding, assembly, and trial runs.
  👉 Delivers high-quality, durable moulds ready for production.

• Maintenance & Repair
  Preventive maintenance, quick engineering changes (ECNs), polishing, and texture repair.
  👉 Minimizes downtime and extends tool life.

• Design Support
  CAD/CAM design, tolerance stack-ups, wall thickness optimization, ribbing, snap-fits, and threads.
  👉 Improves product design and manufacturability.

Moulding Process Control & Quality

• Start-Up & Approvals
  First Article Inspection (FAI), golden sample retention, master setup sheets, and process validation.
  👉 Ensures smooth production start with consistent quality.

• In-Process Controls
  Regular inspections for dimensions, weight, and appearance, along with SPC monitoring.
  👉 Maintains consistency and reduces defects.

• Measurement & Inspection
  Use of verniers, micrometers, height gauges, pin gauges, profile projectors, and CMM support.
  👉 Ensures accurate measurement and validation.

• Incoming & Outgoing Quality
  Raw material verification, lot traceability, PPAP (if required), and final inspection with AQL sampling.
  👉 Guarantees quality from input to final delivery.

• Documentation & Compliance
  Control plans, PFMEA, work instructions, calibration records, and batch traceability.
  👉 Provides full transparency and industry compliance.